The adjacent area cannot be imagined without a perimeter fence. At least a temporary fence is installed before the start of construction of a private house or cottage. It allows you to fix the boundaries, performs a protective and aesthetic function. An equally important part of the overall design is the passage, the opening in the fence. It serves not only for the passage, admission of vehicles, but also acts as a decoration of the territory. For its manufacture, you can use different materials, but recently the most common gates made from corrugated board.
Profiled sheet - a composite building material with a heterogeneous structure. It is a galvanized steel sheet protected by a polymer coating. The presence of protective layers is the main feature of the product. Their number may be different. The simplest are three-layer models; they consist of a sheet of metal, galvanized on both sides. The highest quality options can have up to 10 layers.
The service life of the sheet depends on the type of coating. According to this parameter, they distinguish: galvanized, aluminum-galvanized, profiled sheeting with a polymer coating. The warranty period of the first type is 5 years, the second - 10, the third - from 10 to 20. The material is mainly used in construction. It is used for various purposes, for example, for the construction of hangars, the installation of fences, the manufacture of gates, the lining of garages, stalls. Depending on the scope, there are three main types of profiled sheet:
Wall (front). It is marked with the letter "C". Differs in small profiling. The wave may have a height of 8,10,15,20,21 mm.
Roofing (non-existent wall) or NS. Compared with the first option is characterized by higher waves (20,21,35,45,57,60,75,80,90,100 mm). Used for cladding roofs, walls, installation of ceilings.
Bearing (marking "H"). It is used mainly for the construction of load-bearing structures. The height of the wave is 75.80, 90, 100 mm.
In theory, any type can be used for the production of gates, but in practice the wall version is mainly used.
Advantages and disadvantages
According to GOST 24045-2010 p. 3.2, metal profiles are sheet metal with corrugations located across the entire width. Their height varies between 20-160 mm. The thickness of the metal sheet, taken as a basis, is from 0.3 to 1 mm. Thanks to profiling, a sufficiently thin material becomes very durable. Among the other advantages of the product, which is very popular in construction, we can distinguish:
low cost in comparison with other building materials;
light weight;
long service life, in some species it can exceed 50 years;
attractive appearance;
wide range of colors;
allows you to make designs of any size;
makes it possible to save on finishing materials;
resistance to sunlight, temperature extremes, precipitation;
corrosion protection;
simple installation, however, to install a gate with your own hands, you will need skills in the field of construction, the ability to handle various power tools, including welding;
easy care.
The main disadvantages of the profiled sheet include:
lack of sound insulation;
poor resistance to mechanical stress;
even a slight damage to the protective coating causes the metal to rust.
Gate constructions and their features
When equipping a summer cottage, many owners often wonder what gate they should put. If earlier the choice was small, everyone was content with swing models, now everything has changed, there are much more varieties. Choosing the most suitable option, it should be remembered that the design should be convenient in operation, securely lock the yard, provide travel not only for cars, but also for trucks. Among the main types, two main ones can be distinguished:
Swing. In turn, they are divided according to the following criteria:
By the number of valves - single-leaf, double-leaf.
In appearance - one-sided, two-sided. In the first case, the design is decorated only on the front side, in the second - on both sides.
By the presence of a gate - deaf, with an entrance door located on one of the leaves, or separately from one of the sides.
By the method of opening - manual (mechanical), controlled by automation.
Separately, we can distinguish folding swing gates, in which the wings can be folded in half. This option is used when equipping a wide race.
Retractable. There are several varieties of these structures:
outboard;
rail;
cantilever;
telescopic.
Swing gates
This classic version is the most common. Swing models consist of one or two wings fixed on racks. They can open both inward and outward, depending on the method of welding the loops. Reliability and practicality of the design is tested not for years, but for millennia. She is very popular.
Sashes consist of a metal frame sewn with corrugated board. Due to their light weight, they have a minimal load on the supports. To fix them in the closed state, a deadbolt is used, in the open position - spring clips, hooks with loops, stops. To prevent sagging moving parts, poles must be installed on a well-buried, massive foundation.
This simplest and most convenient system has a number of significant advantages:
low cost, which makes the device affordable for everyone;
universality, it can be installed on any fence, premises;
durability;
a wide variety of designs;
simple installation, which is possible for most owners of their own site.
Disadvantages:
with improper concreting of the base for the pillar, insufficient depth of the foundation, the support may skew over time;
it is difficult to open light elements sheathed with a professional sheet with a strong wind;
opening movable parts will require free space in front of them;
in winter, you have to regularly clean the snow.
Sliding gates
Retractable structures are a good alternative to classic swing models. They are characterized by a more complex device, but they look very impressive. Consist of web, guides and rollers. Single-leaf and double-leaf variants are distinguished. Their principle of action is to move the flaps along the fence. This circumstance is their main feature. The main advantages of the gate include:
attractive appearance;
compactness;
their opening does not require free space in front of them;
well withstand wind loads;
Do not interfere with the arrival of any vehicle;
they do not sag.
Among the shortcomings can be identified:
Compared with swing models, they are more expensive;
more complex installation work;
a well-concreted base is required to install the support posts;
installation is possible only if there is free space along the fence;
Roller bearings must be regularly cleaned of debris and snow in winter.
How to choose a profiled sheet
For the manufacture of gates use wall sheeting marked "C". It differs from the roofing and other options by the height of the waves. The size of the stiffeners is indicated by a number. The higher it is, the stronger the sheet itself and its ability to withstand loads.
The most convenient for installation of gate corrugated board is marked S-18, S-20, S-21. It can be operated in the most severe conditions. When choosing the type of material it is necessary to take into account the topography, climatic features. Metal sheets consist of several layers, each of which performs its function. The steel base may have the following coating:
From zinc;
Aluzinc;
Polyester
Plastisol or Pural.
Color variety
According to the method of applying the paint layer, the sheets are divided into painted on one side only, painted on both sides in the same shade, having multi-colored double-sided coloring. The colors used are regulated by regulatory documents, among which the following standards are most common:
European (RAL);
Finnish (RR);
English (HPS);
Swedish (PRELA).
For the erection of the fence, the most suitable is a corrugated board having double-sided staining. When choosing a suitable color, pay attention to its compliance with the overall design of the site and the house. Most often, a green shade is preferred. It fits well with almost any landscape design, looks great on the background of natural green spaces.
Also in demand are brown, blue, gray tones. They are combined with most building materials used for the fence, the facade of the building. Choosing red and yellow is not advisable. The most unsuccessful decision will be the use of unpainted galvanized profiled sheet. It is not only unattractive in appearance, but also less durable and practical.
The process of making swing gates do-it-yourself
Some people believe that any person can build swing structures even if he does not have special skills. However, this is not quite true. Having studied the instructions, most types of work can actually be done independently, but not all. For example, to weld a quality frame, you will need the help of a specialist who knows how to handle equipment, has experience in this matter.
The manufacturing process of the structure consists of several stages. Initially, it is necessary to determine the location of the entrance, draw up a drawing, perform the calculation of the required materials. Then you can start preparing the base, installing the racks, constructing the frame and fixing it on the supports, covering with a profiled sheet.We will consider each individual step in detail so that when creating a goal with your own hands to avoid accidental errors.
Consumables and tools
Calculate the amount of necessary materials is possible only after sketching. For each specific case, their number will be individual. To complete the work, you will need:
bayonet and shovel;
scrap, chipper, if it is necessary to remove the old concrete, brick coating or base;
concrete mixer, old bath for mixing mortar;
buckets, trowel;
corner, building level;
measuring instruments, pencil, kapron thread;
welding machine and electrodes;
grinder with threaded and grinding discs;
drill with a set of drills;
paint brush, roller, spray gun for painting racks and frames;
self-tapping screws.
The following types of raw materials should be prepared:
corrugated board for frame sheathing;
profile metal pipes of different diameters for racks and frame;
heavy-duty hinges for fixing the wings;
locks, latches, locks;
coloring matter;
crushed stone, sand, cement.
Sizes of gates and gates
The starting point in all work is the installation location. The appearance of the structure itself, as well as its parameters, largely depends on it. For example, garage and front gates will have completely different dimensions, which are selected individually for each case. The easiest way to calculate the height value. To determine it, you need to focus on the fence. The gates should be flush with the fence, on average this parameter is 2-2.5 m.
The height of the gate is determined by the same principle. According to existing regulatory documents, its minimum width should exceed 80 cm. This is enough for one person to freely pass, but as practice shows, it is not enough for a comfortable intersection of the door with hand luggage or a bucket. The optimal size of the width of the gate is 1-1.2 m.Some owners install wider doors at 1.5 m.
The choice of width for the gate is much more complicated. In this case, it is necessary to take into account many factors: the distance from the fence to the roadway, the radius of arrival, even the material that was used in the construction of the house. For example, a wooden cottage is characterized by increased fire hazard, it will take 6 m to enter a fire engine. 2.4-2.5 m is enough for a passenger car to enter, 3.2-4 m for a truck.
Gate drawing
When constructing a structure, one cannot do without a graphic image on which all nodes and their sizes are indicated. It will allow you to accurately calculate the amount of necessary materials for work, to perform a quality installation. You can create a sketch yourself, even if you do not have drawing skills, it is enough to make a simple schematic drawing on a notebook sheet, indicate on it the parameters of all the elements. The drawing should show:
racks, their number, depth of concreting;
the frame device, indicating the dimensions of all its parts;
parameters of each leaf;
position and dimensions of the gate;
total width of the opening;
lining material;
hinges, their specific installation location;
latches, clamps;
elements that strengthen the frame (corners, transverse and diagonal jumpers);
locks, methods of their fastening, location of eyes.
We mount supports for gates
Installation work on installing gates from corrugated board begins with clearing and subsequent marking of the territory. Initially, we determine the location of the posts. Next in level, we stretch the nylon thread, which passes through the centers of future holes. Then we proceed to the main stage:
With the help of a garden drill, we make a depression in the ground. Its depth is on average 1.5 m. In some cases, a jackhammer may be needed. If a shovel is used for work, then the width of the hole becomes larger, at the same time, the amount of concrete mix required for pouring increases.
At the bottom of the pit we fall asleep a pillow of crushed stone and sand up to 30 cm thick, well-tamped. With strong shrinkage, pour a little more building material.
At the bottom of the hole we build a support. It must be prepared, coated with a protective primer, painted. We fill the free space around it with stones, pieces of old concrete. This reduces the volume of the solution.
We align the rack in level, support it from different sides with bricks, cobblestones, if necessary, weld special jumpers.
In a concrete mixer or manually knead the mortar, at the rate of 1: 3: 6 (cement, sand, gravel).
We fill in concrete mix. We leave the foundation for a week so that the concrete sets well. Periodically, every two to three days, the surface can be moistened with water so that no cracks appear on it.
We make a frame and a gate frame
Getting to the manufacture of the frame, re-measure the width of the doorway and the gate, taking into account the installed support pillars. This will allow time to make changes to the drawing, if any. Getting started:
Using a grinder from a profile pipe or corner, we cut the blanks of the desired length, which will directly depend on the method of joining the two elements (butt, at an angle of 45 °)
We clear a surface of rust and pollution.
On an even basis of the components we form a frame.
We weld all the blanks.
We check all angles for evenness with a corner. If we reveal a discrepancy, then we cut off the welding with a grinder, we repeat everything again.
Check if the sash frames fit under the opening. We are convinced of their correct geometry, after we completely weld the seams.
We reinforce the frame with stiffeners.
Professionals recommend welding angles at an angle of 45 °, at least located on top. This will protect the inside of the pipe from moisture.
Fastening the flaps to the supports and the manufacture of fittings
The shutters to the supports are fixed with hinges. Their number depends on the weight of the frame. For light models, two elements are enough, for massive ones - three. Consider one of the possible installation options:
Choose a board that corresponds in length to the distance between the racks. Cut it to the right size.
Putting bricks under it, we set at the level of the location of the lower point of the swinging elements. After welding, they often sag, so put a 2 cm thick support in the center of the bar.
Set the sash on the prepared base.
Their upper part is temporarily fixed to the support posts using a rope.
We make marks for the hinges, we weld them to the gates and supports.
Check the gate to open. If no defects and inaccuracies have been identified, we finally weld the elements.
Having fixed the gate, we proceed to the installation of fittings. We weld handles, bolts, clamps (vertical, horizontal). For these purposes, you can use corners, pieces of a round pipe, reinforcement. We put locks. There are overhead, mortise, electromagnetic models. If necessary, install automation, security system (alarm, CCTV camera).
Primer and painting of the structure
Painting the frame is one of the most important steps. The life of the product, its appearance, depends on this. The process is as follows:
Prepare the base. This allows you to provide the best adhesion of the metal with coloring agents. Using abrasive materials, such as sandpaper, we clean the metal surface. We pay special attention to welding seams.
We wash the structure from dust, stubborn dirt. Using white spirit, degrease the metal.
Ground all metal elements. The solution can be applied using a spray or a regular brush. We give time for the primer to dry. Usually 12 hours is enough.
Getting to the painting. For work, you can use alkyd, oil, acrylic paints. Starting from the top edge, apply the coloring matter with a roller, gradually moving down. It is very necessary to process all the ends and corners.To paint them, it is better to use a brush. Leave the paint to dry for a day. After this time, if you did not like the shade, you can apply another layer.
Profiled sheathing
At the final stage of construction, it remains to sheathe the entire structure with corrugated board. This is not difficult to accomplish, but you need to know some nuances. Consider the instructions on how to fix the sheet:
We take the professional sheet, install it on top of the frame. If necessary, cut off the excess. We expose it according to the level.
Holding the sheet in an even position, using a drill, carefully drill a hole in its lower wave and in the profile pipe to which it will be attached. The diameter of the drill should be 1 mm less than the size of the thread of the screw.
For work it is necessary to use only special self-tapping screws for metal, which externally can be determined by the characteristic pitch of the thread. It is advisable to select consumables that are painted in the same way as corrugated board.
Do not tighten the screws to the end. In the best case, the gum will be damaged, in the worst the polymer layer, which will lead to corrosion of the metal.
The second sheet should be installed so that its cover wave covers the wave of the previous one. In the same way, the subsequent elements are mounted.
DIY sliding gates
In a limited area, it is impossible to install the usual swing gates. In this case, a solid construction made of corrugated board with a sliding mechanism can save the situation. It is easy to manufacture and install, allowing you to rationally use the space. By the principle of operation, the device resembles a sliding wardrobe. The barrier web moves along the fence to the side and is fixed in a certain position by the support beam. Movement can be manual or automatic.
Materials and Tools
It’s easy to build sliding gates with your own hands if you have special accessories and certain skills in working with metal structures.To create a fence with a retractable mechanism, the following materials and tools will be required:
For pipe supports 100x100 mm;
For a pipe frame with an inner diameter of 20x20 mm, 30x30 mm;
For guide rail steel rail;
For fixing the web, rollers with carriages;
Upper and lower catchers;
Fittings;
Automation kit;
Professional sheet of a special brand to fill the section;
Welding kit;
Components for concrete mortar;
Drill, grinder, screwdriver, metal scissors;
Bolts, screws;
Shovel, level, containers for kneading the solution.
Gate drawing
At the initial stage, it is necessary to create a project for the future design. It is necessary to measure the distance between the columns and draw up a detailed drawing with a reflection of the exact parameters. The following factors will affect the width of the opening:
Purpose of the gate;
The width of the carriageway near the house;
Type of incoming transport;
The length of the fence, the presence of free space along it.
Recommended dimensions of the retractable structure 4x2 meters. For the convenience of driving a car from a narrow street, the width can be increased. Also, this parameter is increased if the plans call the truck.
Foundation pouring, installation of mortgages and supports
The metal construction of the sliding gates is heavy, so a reliable foundation will need to be prepared for installation. The tape reinforced basis will provide good stability.
A trench is torn along the fence in the direction of the gate rollback. The width of the pit is 0.5 m, the length is at least 2 m, the depth is 0.5 m. Two holes are drilled for the installation of support columns. Pipes should enter a third of their length. The diameter of the hole is 2.5 times the cross section of the pipe. At the bottom of the pits for the pillars, a sand-crushed stone pillow is made with a height of 100 mm, and concrete mortar is poured. The bottom of the trench between the pillars is also lined with sand and gravel, tie and lay reinforcement, concreted.
You can make a foundation for a retractable structure using a channel, embedded supports.In this case, reinforcement is laid in the trench, welded to the beam and concreted at the same level.
Casement
Make a frame of metal pipes. Using a grinder, segments of the required length are separated in accordance with the drawing. Now they need to be cleaned of dust, degreased and painted with soil. After drying, a frame is welded from them, a directional rail is attached to the bottom of the frame. The cooled joints are cleaned, treated with an anti-corrosion compound and painted the entire structure in the desired color.
Test welding must first be done with “pokes”. This is done to pre-verify the parameters of the frame with the drawing. In case of non-compliance, any of the parts will be easy to dismantle.
Component selection and door installation
For the manufacture of gates from corrugated board, you will need to purchase some components. The guide beam must be thick enough to support the weight of the structure. Knurled rollers and carriages will be required to provide movement and noise absorption. At the top and bottom of the gate, it will be necessary to install catchers. To stabilize the gate when opening, you need a special board.
The rollers are mounted on the beam at the bottom of the structure, positioning them as far apart as possible. The extreme part should not touch the plug when closing. The gate frame is mounted on movable elements and leveled. If the situation suits, scald the platform of the carts, trailer and catchers. All details must match.
Profiled sheathing
An important and final stage in the manufacture of sliding gates. To fix the profiled sheet to the frame, use self-tapping screws or rivets. Fasteners should be distributed evenly, placing only in the recesses of the profile. Their location should be determined at the design stage. Average consumption - 6 screws per 1 m2.
Ready-made gates can be supplemented with necessary fittings, beautiful forged patterns.You can embed a lock on the side, install a lower lock, automatic rollback, alarm, lighting.
Automation selection for sliding gates
You can install and connect ready-to-use models yourself. In order not to make a mistake with the choice, you must consider the following requirements for door automation before buying:
The power reserve should correspond to the load and dimensions of the retractable structure;
It is better to give preference to models with all-metal gearboxes. Poor gears will regularly disable the entire mechanism;
Magnetic inserts on the limit switches will ensure uninterrupted operation of automation in the winter;
The throughput characteristics of the device must match the purpose of the gate;
For self-assembly, automation is ready, ready to go. It is enough to install and connect to the network.
Conclusion
Gates from corrugated board have many positive characteristics. They are lightweight, attractive in appearance. If you have experience in the field of construction, the ability to work with welding and various power tools, you can sheathe the structure yourself without problems. However, the help of a partner will be required, since one person will not be able to hold exactly the frames, holding exactly the sheets.
The adjacent area cannot be imagined without a perimeter fence. At least a temporary fence is installed before the start of construction of a private house or cottage. It allows you to fix the boundaries, performs a protective and aesthetic function. An equally important part of the overall design is the passage, the opening in the fence. It serves not only for the passage, admission of vehicles, but also acts as a decoration of the territory. For its manufacture, you can use different materials, but recently the most common gates made from corrugated board.
Content
Material Features
Profiled sheet - a composite building material with a heterogeneous structure. It is a galvanized steel sheet protected by a polymer coating. The presence of protective layers is the main feature of the product. Their number may be different. The simplest are three-layer models; they consist of a sheet of metal, galvanized on both sides. The highest quality options can have up to 10 layers.
The service life of the sheet depends on the type of coating. According to this parameter, they distinguish: galvanized, aluminum-galvanized, profiled sheeting with a polymer coating. The warranty period of the first type is 5 years, the second - 10, the third - from 10 to 20. The material is mainly used in construction. It is used for various purposes, for example, for the construction of hangars, the installation of fences, the manufacture of gates, the lining of garages, stalls. Depending on the scope, there are three main types of profiled sheet:
Advantages and disadvantages
According to GOST 24045-2010 p. 3.2, metal profiles are sheet metal with corrugations located across the entire width. Their height varies between 20-160 mm. The thickness of the metal sheet, taken as a basis, is from 0.3 to 1 mm. Thanks to profiling, a sufficiently thin material becomes very durable. Among the other advantages of the product, which is very popular in construction, we can distinguish:
The main disadvantages of the profiled sheet include:
Gate constructions and their features
When equipping a summer cottage, many owners often wonder what gate they should put. If earlier the choice was small, everyone was content with swing models, now everything has changed, there are much more varieties. Choosing the most suitable option, it should be remembered that the design should be convenient in operation, securely lock the yard, provide travel not only for cars, but also for trucks. Among the main types, two main ones can be distinguished:
Swing. In turn, they are divided according to the following criteria:
Retractable. There are several varieties of these structures:
Swing gates
This classic version is the most common. Swing models consist of one or two wings fixed on racks. They can open both inward and outward, depending on the method of welding the loops. Reliability and practicality of the design is tested not for years, but for millennia. She is very popular.
Sashes consist of a metal frame sewn with corrugated board. Due to their light weight, they have a minimal load on the supports. To fix them in the closed state, a deadbolt is used, in the open position - spring clips, hooks with loops, stops. To prevent sagging moving parts, poles must be installed on a well-buried, massive foundation.
This simplest and most convenient system has a number of significant advantages:
Disadvantages:
Sliding gates
Retractable structures are a good alternative to classic swing models. They are characterized by a more complex device, but they look very impressive. Consist of web, guides and rollers. Single-leaf and double-leaf variants are distinguished. Their principle of action is to move the flaps along the fence. This circumstance is their main feature. The main advantages of the gate include:
Among the shortcomings can be identified:
How to choose a profiled sheet
For the manufacture of gates use wall sheeting marked "C". It differs from the roofing and other options by the height of the waves. The size of the stiffeners is indicated by a number. The higher it is, the stronger the sheet itself and its ability to withstand loads.
The most convenient for installation of gate corrugated board is marked S-18, S-20, S-21. It can be operated in the most severe conditions. When choosing the type of material it is necessary to take into account the topography, climatic features. Metal sheets consist of several layers, each of which performs its function. The steel base may have the following coating:
Color variety
According to the method of applying the paint layer, the sheets are divided into painted on one side only, painted on both sides in the same shade, having multi-colored double-sided coloring. The colors used are regulated by regulatory documents, among which the following standards are most common:
For the erection of the fence, the most suitable is a corrugated board having double-sided staining. When choosing a suitable color, pay attention to its compliance with the overall design of the site and the house. Most often, a green shade is preferred. It fits well with almost any landscape design, looks great on the background of natural green spaces.
Also in demand are brown, blue, gray tones. They are combined with most building materials used for the fence, the facade of the building. Choosing red and yellow is not advisable. The most unsuccessful decision will be the use of unpainted galvanized profiled sheet. It is not only unattractive in appearance, but also less durable and practical.
The process of making swing gates do-it-yourself
Some people believe that any person can build swing structures even if he does not have special skills. However, this is not quite true. Having studied the instructions, most types of work can actually be done independently, but not all. For example, to weld a quality frame, you will need the help of a specialist who knows how to handle equipment, has experience in this matter.
The manufacturing process of the structure consists of several stages. Initially, it is necessary to determine the location of the entrance, draw up a drawing, perform the calculation of the required materials. Then you can start preparing the base, installing the racks, constructing the frame and fixing it on the supports, covering with a profiled sheet.We will consider each individual step in detail so that when creating a goal with your own hands to avoid accidental errors.
Consumables and tools
Calculate the amount of necessary materials is possible only after sketching. For each specific case, their number will be individual. To complete the work, you will need:
The following types of raw materials should be prepared:
Sizes of gates and gates
The starting point in all work is the installation location. The appearance of the structure itself, as well as its parameters, largely depends on it. For example, garage and front gates will have completely different dimensions, which are selected individually for each case. The easiest way to calculate the height value. To determine it, you need to focus on the fence. The gates should be flush with the fence, on average this parameter is 2-2.5 m.
The height of the gate is determined by the same principle. According to existing regulatory documents, its minimum width should exceed 80 cm. This is enough for one person to freely pass, but as practice shows, it is not enough for a comfortable intersection of the door with hand luggage or a bucket. The optimal size of the width of the gate is 1-1.2 m.Some owners install wider doors at 1.5 m.
The choice of width for the gate is much more complicated. In this case, it is necessary to take into account many factors: the distance from the fence to the roadway, the radius of arrival, even the material that was used in the construction of the house. For example, a wooden cottage is characterized by increased fire hazard, it will take 6 m to enter a fire engine. 2.4-2.5 m is enough for a passenger car to enter, 3.2-4 m for a truck.
Gate drawing
When constructing a structure, one cannot do without a graphic image on which all nodes and their sizes are indicated. It will allow you to accurately calculate the amount of necessary materials for work, to perform a quality installation. You can create a sketch yourself, even if you do not have drawing skills, it is enough to make a simple schematic drawing on a notebook sheet, indicate on it the parameters of all the elements. The drawing should show:
We mount supports for gates
Installation work on installing gates from corrugated board begins with clearing and subsequent marking of the territory. Initially, we determine the location of the posts. Next in level, we stretch the nylon thread, which passes through the centers of future holes. Then we proceed to the main stage:
We make a frame and a gate frame
Getting to the manufacture of the frame, re-measure the width of the doorway and the gate, taking into account the installed support pillars. This will allow time to make changes to the drawing, if any. Getting started:
Fastening the flaps to the supports and the manufacture of fittings
The shutters to the supports are fixed with hinges. Their number depends on the weight of the frame. For light models, two elements are enough, for massive ones - three. Consider one of the possible installation options:
Having fixed the gate, we proceed to the installation of fittings. We weld handles, bolts, clamps (vertical, horizontal). For these purposes, you can use corners, pieces of a round pipe, reinforcement. We put locks. There are overhead, mortise, electromagnetic models. If necessary, install automation, security system (alarm, CCTV camera).
Primer and painting of the structure
Painting the frame is one of the most important steps. The life of the product, its appearance, depends on this. The process is as follows:
Profiled sheathing
At the final stage of construction, it remains to sheathe the entire structure with corrugated board. This is not difficult to accomplish, but you need to know some nuances. Consider the instructions on how to fix the sheet:
DIY sliding gates
In a limited area, it is impossible to install the usual swing gates. In this case, a solid construction made of corrugated board with a sliding mechanism can save the situation. It is easy to manufacture and install, allowing you to rationally use the space. By the principle of operation, the device resembles a sliding wardrobe. The barrier web moves along the fence to the side and is fixed in a certain position by the support beam. Movement can be manual or automatic.
Materials and Tools
It’s easy to build sliding gates with your own hands if you have special accessories and certain skills in working with metal structures.To create a fence with a retractable mechanism, the following materials and tools will be required:
Gate drawing
At the initial stage, it is necessary to create a project for the future design. It is necessary to measure the distance between the columns and draw up a detailed drawing with a reflection of the exact parameters. The following factors will affect the width of the opening:
Recommended dimensions of the retractable structure 4x2 meters. For the convenience of driving a car from a narrow street, the width can be increased. Also, this parameter is increased if the plans call the truck.
Foundation pouring, installation of mortgages and supports
The metal construction of the sliding gates is heavy, so a reliable foundation will need to be prepared for installation. The tape reinforced basis will provide good stability.
A trench is torn along the fence in the direction of the gate rollback. The width of the pit is 0.5 m, the length is at least 2 m, the depth is 0.5 m. Two holes are drilled for the installation of support columns. Pipes should enter a third of their length. The diameter of the hole is 2.5 times the cross section of the pipe. At the bottom of the pits for the pillars, a sand-crushed stone pillow is made with a height of 100 mm, and concrete mortar is poured. The bottom of the trench between the pillars is also lined with sand and gravel, tie and lay reinforcement, concreted.
You can make a foundation for a retractable structure using a channel, embedded supports.In this case, reinforcement is laid in the trench, welded to the beam and concreted at the same level.
Casement
Make a frame of metal pipes. Using a grinder, segments of the required length are separated in accordance with the drawing. Now they need to be cleaned of dust, degreased and painted with soil. After drying, a frame is welded from them, a directional rail is attached to the bottom of the frame. The cooled joints are cleaned, treated with an anti-corrosion compound and painted the entire structure in the desired color.
Test welding must first be done with “pokes”. This is done to pre-verify the parameters of the frame with the drawing. In case of non-compliance, any of the parts will be easy to dismantle.
Component selection and door installation
For the manufacture of gates from corrugated board, you will need to purchase some components. The guide beam must be thick enough to support the weight of the structure. Knurled rollers and carriages will be required to provide movement and noise absorption. At the top and bottom of the gate, it will be necessary to install catchers. To stabilize the gate when opening, you need a special board.
The rollers are mounted on the beam at the bottom of the structure, positioning them as far apart as possible. The extreme part should not touch the plug when closing. The gate frame is mounted on movable elements and leveled. If the situation suits, scald the platform of the carts, trailer and catchers. All details must match.
Profiled sheathing
An important and final stage in the manufacture of sliding gates. To fix the profiled sheet to the frame, use self-tapping screws or rivets. Fasteners should be distributed evenly, placing only in the recesses of the profile. Their location should be determined at the design stage. Average consumption - 6 screws per 1 m2.
Ready-made gates can be supplemented with necessary fittings, beautiful forged patterns.You can embed a lock on the side, install a lower lock, automatic rollback, alarm, lighting.
Automation selection for sliding gates
You can install and connect ready-to-use models yourself. In order not to make a mistake with the choice, you must consider the following requirements for door automation before buying:
Conclusion
Gates from corrugated board have many positive characteristics. They are lightweight, attractive in appearance. If you have experience in the field of construction, the ability to work with welding and various power tools, you can sheathe the structure yourself without problems. However, the help of a partner will be required, since one person will not be able to hold exactly the frames, holding exactly the sheets.